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From the block to the container

Giallo Siena marble, photographed as it is worked

These are our own photographs, taken in our own workshop, of Giallo Siena marble being turned from a block into a packed bundle. There is no stock library here and no illustration: every picture below was shot on the day, in the order the work happened. It is the shortest honest account of what we do to the stone between the block and your site.

In motion

The workshop, running

Three films from the workshop, shot on the day the photographs above were taken. The sawing film shows the block being opened; the second shows the finished surface under a hand; the third shows the slab travelling the polishing line. They are muted on purpose - the machinery is the subject.

The block being opened1 minute

The block being opened

The gang saw takes the block into slabs. The blade runs the length of the block, so every slab comes off the same cut plane.

Open the film
A hand on the finished surface1 minute

A hand on the finished surface

The polished face of Giallo Siena marble, with the brown network running through the golden ground. The hand is the scale reference a photograph of a slab cannot give.

Open the film
The slab on the polishing line2 minutes

The slab on the polishing line

The slab travelling the line after grinding, before the final polish. This is where the surface stops being sawn and starts being a finish.

Open the film
The process

Seven stages, photographed as they happen

01

The block

A Giallo Siena block arrives at our workshop as a single piece of stone several tonnes in weight, cut from the Sovicille district where this material is quarried. It is stood on edge in the yard because that is the only way a block can be handled - and because a block cut from the bed shows its own bedding, which is what decides where the figure runs.

The block — Giallo Siena marble in processing
Giallo Siena marble — The block
The block — Giallo Siena marble in processing
Giallo Siena marble — The block
The block — Giallo Siena marble in processing
Giallo Siena marble — The block
The block — Giallo Siena marble in processing
Giallo Siena marble — The block
02

Cutting it into slabs

The gang saw takes the block into slabs. A diamond blade runs the length of the block, so the cut is a single plane through the whole height of the stone. Every slab in a job comes out of the same block or the same batch, because slabs from one block match and slabs from two do not - this is why the availability page asks for a batch rather than for a colour.

Cutting it into slabs — Giallo Siena marble in processing
Giallo Siena marble — Cutting it into slabs
Cutting it into slabs — Giallo Siena marble in processing
Giallo Siena marble — Cutting it into slabs
Cutting it into slabs — Giallo Siena marble in processing
Giallo Siena marble — Cutting it into slabs
Cutting it into slabs — Giallo Siena marble in processing
Giallo Siena marble — Cutting it into slabs
Cutting it into slabs — Giallo Siena marble in processing
Giallo Siena marble — Cutting it into slabs
Cutting it into slabs — Giallo Siena marble in processing
Giallo Siena marble — Cutting it into slabs
Cutting it into slabs — Giallo Siena marble in processing
Giallo Siena marble — Cutting it into slabs
Cutting it into slabs — Giallo Siena marble in processing
Giallo Siena marble — Cutting it into slabs
Cutting it into slabs — Giallo Siena marble in processing
Giallo Siena marble — Cutting it into slabs
03

Locating the figure

Each slab is scanned before it is cut, so that the veining and the movement of the stone are mapped against the slab rather than found by eye. The scan is what lets a fabricator place a piece where the figure is wanted - a bookmatched pair, a run of veining across a floor - instead of taking what the slab happens to offer.

Locating the figure — Giallo Siena marble in processing
Giallo Siena marble — Locating the figure
Locating the figure — Giallo Siena marble in processing
Giallo Siena marble — Locating the figure
Locating the figure — Giallo Siena marble in processing
Giallo Siena marble — Locating the figure
Locating the figure — Giallo Siena marble in processing
Giallo Siena marble — Locating the figure
Locating the figure — Giallo Siena marble in processing
Giallo Siena marble — Locating the figure
Locating the figure — Giallo Siena marble in processing
Giallo Siena marble — Locating the figure
Locating the figure — Giallo Siena marble in processing
Giallo Siena marble — Locating the figure
Locating the figure — Giallo Siena marble in processing
Giallo Siena marble — Locating the figure
Locating the figure — Giallo Siena marble in processing
Giallo Siena marble — Locating the figure
Locating the figure — Giallo Siena marble in processing
Giallo Siena marble — Locating the figure
04

Finishing the edge

The edge is cut after the face, never before it. The arris is the first thing a hand touches on a counter, so it is the last thing to be cut and the only part of the slab that is shaped rather than merely exposed.

Finishing the edge — Giallo Siena marble in processing
Giallo Siena marble — Finishing the edge
Finishing the edge — Giallo Siena marble in processing
Giallo Siena marble — Finishing the edge
Finishing the edge — Giallo Siena marble in processing
Giallo Siena marble — Finishing the edge
Finishing the edge — Giallo Siena marble in processing
Giallo Siena marble — Finishing the edge
05

Polishing and grinding

The face is worked in stages: grinding to take the saw marks out, then progressively finer abrasives until the surface is a polish. This stone is brecciated - it is made of fragments re-cemented together - so the white calcite lines running through it are seams, and a polisher follows them rather than cutting across them.

Polishing and grinding — Giallo Siena marble in processing
Giallo Siena marble — Polishing and grinding
Polishing and grinding — Giallo Siena marble in processing
Giallo Siena marble — Polishing and grinding
Polishing and grinding — Giallo Siena marble in processing
Giallo Siena marble — Polishing and grinding
Polishing and grinding — Giallo Siena marble in processing
Giallo Siena marble — Polishing and grinding
Polishing and grinding — Giallo Siena marble in processing
Giallo Siena marble — Polishing and grinding
06

Raising the slab

A slab of this size weighs more than a person can lift, so it is raised on a tilting frame and taken out of the bed upright. This is the moment a slab stops being a piece of a block and becomes a piece of stone with a face, a back, and an edge.

Raising the slab — Giallo Siena marble in processing
Giallo Siena marble — Raising the slab
Raising the slab — Giallo Siena marble in processing
Giallo Siena marble — Raising the slab
Raising the slab — Giallo Siena marble in processing
Giallo Siena marble — Raising the slab
Raising the slab — Giallo Siena marble in processing
Giallo Siena marble — Raising the slab
Raising the slab — Giallo Siena marble in processing
Giallo Siena marble — Raising the slab
07

Packing for shipment

The slabs are stacked, the faces interleaved, the edges banded, and the bundle crated. The packing is not decoration: it is what protects a polished face from the vibration of a container, and a stone that arrives with a broken corner is a stone that was packed wrongly.

Packing for shipment — Giallo Siena marble in processing
Giallo Siena marble — Packing for shipment
Packing for shipment — Giallo Siena marble in processing
Giallo Siena marble — Packing for shipment
Packing for shipment — Giallo Siena marble in processing
Giallo Siena marble — Packing for shipment

A stone is worth what the handling is worth. The slab that arrives with a crisp edge, a flat face and a corner that has not chipped is the product of a process where every one of these steps was done properly, and the pictures below are the record of that.

Sizes and formats

What we hold in slab, and the band each size runs in.

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Finishes

Every finish, with an honest verdict on where it works.

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Availability

Which batch is on hand, and how long it takes to arrive.

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Enquiry

Tell us what the job needs

Tell us the application, the size and the finish you need, and we will come back with what we can actually supply.

There is no checkout here and there is no price list. A stone enquiry is an agreement about material, size, finish and destination, and the answer depends on those four things. Send them and the reply carries what can actually be shipped.

Request a quote